Accessories

perma offers an extensive range of connection parts for your perma lubrication system

Reducers / Oil throttles

 
Reducers / reducer coupling                                                                        Part number
Reducer R1/2o x G1/4i, Brass / Fig. 1
26.0011.500  
Reducer G1/8o x G1/4i, Brass / Fig. 2 26.0011.501
Reducer G1/8o x G1/4i, Stainless steel 1.4571 / Fig. 3 26.0012.501
Reducer G1/4o x G1/8i, Brass / Fig. 4 26.0011.503
Reducer R3/4o x G1/4i, Brass / Fig. 5 26.0011.504
Reducer R3/8o x G1/4i, Brass / Fig. 6 26.0011.505
Reducer M6o x G1/4i, Brass / Fig. 7 26.0011.511
Reducer M6o x G1/4i, Stainless steel 1.4571 / Fig. 8 26.0012.511
Reducer M8x1o x G1/4i, Brass / Fig. 9 26.0011.514
Reducer M8x1o x G1/4i, Stainless steel 1.4571 / Fig. 10
26.0012.514  
Reducer M8o x G1/4i, Brass / Fig. 11 26.0011.515
Reducer M8o x G1/4i, Stainless steel 1.4571 / Fig. 12
26.0012.515  
Reducer M10x1o x G1/4i, Brass / Fig. 13 26.0011.518
Reducer M10x1o x G1/4i, Stainless steel 1.4571 / Fig. 14 26.0012.518
Reducer M10o x G1/4i, Brass / Fig. 15 26.0011.520
Reducer M12o x G1/4i, Brass / Fig. 16 26.0011.524
Reducer M12x1o x G1/4i, Brass / Fig. 17 26.0011.525
Reducer M12x1.5o x G1/4i, Brass / Fig. 18
26.0011.526  
Reducer M14x1.5o x G1/4i, Brass / Fig. 19
26.0011.528  
Reducer M14o x G1/4i, Brass / Fig. 20 26.0011.529
Reducer M16o x G1/4i, Brass / Fig. 21 26.0011.530
Reducer M16x1,5o x G1/4i, Brass / Fig. 22 26.0011.531
Reducer 1/4“o x G1/4i, Brass / Fig. 23 26.0011.533
Reducer coupling G3/8i to G1/8i
for tube oØ 8 mm, nickel plated / Fig. 24
27.005.081

 

 
 
Oil retaining valves                                                                                                Part number
Oil retaining valve up to +60 °C (plastic valve), Brass / Pic. 1 26.001.653
Oil retaining valve up to +60 °C (plastic valve),
Stainless steel 1.4571 / Pic. 2
26.0012.810
Oil retaining valve up to +150 °C (metal valve), Brass / Pic. 3 26.0011.811 
 

Accessories stainless steel

Accessories stainless steel                                                                        Part number
Bracket 26 0012 150
Insert for Bracket 26 0012 151
Tube connection for perma 26 0012 202
Tube connection G1/4
26 0012 203  
Angle 45° G1/4 (see pic. above right) 26 0012 300
Reducer G1/8 26 0012 501
Reducer M6 26 0012 511
Reducer M8x1
26 0012 514  
Reducer M8 26 0012 515
Reducer M10x1 26 0012 518
Extension G1/4 45 mm 26 0012 701
Extension G1/4 75 mm 26 0012 702
Oil throttle (up to +60° C) 26 0012 810

 

 

Tube connections / Tubes

 
Tube connectors / tubes - Standard: oØ 8 mm x iØ 6 mm            Part Number
Tube connector for perma G1/4i, Standard / Pic. 1 26.001.202
Tube connector for perma G1/4i, Brass / Pic. 2 26.0011.202
Tube connector for perma G1/4i, Stainless steel 1.4401 / Pic. 3 26.0012.202
Tube connector G1/4o, Standard / Pic. 4
26.001.203  
Tube connector G1/4o, Brass / Pic. 5 26.0011.203
Tube connector G1/4o, Stainless steel 1.4401 / Pic. 6 26.0012.203
Tube connector G1/8o, Standard / Pic. 7
26.001.204  
Tube (PA) up to +80 °C oØ 8 mm x iØ 6 mm (per meter) / Pic. 8
26.001.250  

 

 
 
Tube connectors / tubes                                                                                     Part number
Tube connector G1/8o straight for tubes with 6 mm outer diameter Pic. 1
26.003.904  
Tube connector G1/8o straight for tubes with 8 mm outer diameter Pic. 2 27.008.0101
Tube connector G1/8o 90° - rotary type for tubes with 6 mm outer diameter / Pic. 3 26.003.907
Tube connector G1/8o 90° - rotary type for tubes with 8 mm outer diameter / Pic. 4 27.008.011
Tube connector G1/4o straight for tubes with 6 mm outer diameter Pic. 5 26.003.905
Tube connector G1/4o straight for tubes with 8 mm outer diameter Pic. 6
27.005.011
Tube connector G1/4i straight for tubes with 6 mm outer diameter / Pic. 7 27.005.038
Tube connector G1/4i straight for tubes with 8 mm outer diameter / Pic. 8
27.005.026  
Tube connector G1/4o 90° - rotary type for tubes with 8 mm outer diameter / Pic. 9 27.005.012
Tube connector G3/8o straight for tubes with 8 mm outer
diameter Pic. 10
27.005.013  
Tube connector M5o straight for tubes with 6 mm outer diameter / Pic. 11 26.003.906
Tube connector M6o straight for tubes with 6 mm outer diameter / Pic. 12
27.005.036  
Tube connector M6o 90° - swivel type for tubes with 6 mm outer diameter / Pic. 13 27.005.042
Tube connector M6x0.75o 90° - swivel type for tubes with 6 mm outer diameter / Pic. 14
27.005.043
Tube connector M8x1o straight for tubes with 6 mm outer
diameter Pic. 15
27.005.044
Tube connector M10x1o straight for tubes with 6 mm outer diameter / Pic. 16 27.005.037
Tube connector M8x1o 90° - rotary type for tubes with 6 mm outer diameter / Pic. 17
27.005.034
Tube connector M10x1o 90° - rotary type for tubes with 6 mm outer diameter / Pic. 18
27.005.035
 
Y-connector for tube for tubes with 6 mm outer diameter / Pic. 19
27.005.041
 
Y-connector for tube for tubes with 8 mm outer diameter / Pic. 20
27.005.040
Extension for tube oØ 6 mm to oØ 8 mm for tubes with 6 mm outer diameter / Pic. 21
27.005.039
Tube prefi ll adapter for tubes with 6 mm outer diameter / Pic. 22
27.005.066
Tube prefi ll adapter for tubes with 8 mm outer diameter / Pic. 23
27.005.058
Tube black (per meter), oØ 6 mm x iØ 4 mm for perma ECOSY / Pic. 24
27.005.016
Tube black (per meter), oØ 8 mm x iØ 5 mm for perma PRO / Pic. 25
27.008.009
Tube translucent (per meter), oØ 6 mm x iØ 4 mm for perma ECOSY
Pic. 26
27.005.008

 

 
 
  Copper pipe / fittings                                                                                           Part number
Copper pipe oØ 8 mm x iØ 6 mm (per meter) / Pic. 27 27.005.033
Cutting ring coupling R1/4i for copper pipe / Pic. 28
27.005.045
Cutting ring coupling R1/4o for copper pipe / Pic. 29
27.005.046
 

Brushes

 
Oil brushes                                                                                                             Part number
Oil brush Ø20 mm G1/4i
Brush with horsehair up to 80 °C / Pic. 1
26.001.400
Oil brush 40 x 30 mm G1/4i thread on top
Brush with horsehair up to 80 °C / Pic. 2
26.001.410
Oil brush 40 x 30 mm G1/4i thread on top
High temperature brush with PPS-bristles up to 180 °C / Pic. 3
26.001.420
Oil brush 40 x 30 mm G1/4i thread on top
High temperature brush with stainless steel bristles up to 350 °C / Pic. 4
26.001.430
 
Oil brush 60 x 30 mm G1/4i thread on top
Brush with horsehair up to 80 °C / Pic. 5
26.001.411
Oil brush 60 x 30 mm G1/4i thread on top
High temperature brush with PPS-bristles up to 180 °C / Pic. 6
26.001.421
Oil brush 60 x 30 mm G1/4i thread on top
High temperature brush with stainless steel bristles up to 350 °C / Pic. 7
26.001.431
Oil brush 100 x 30 mm G1/4i thread on top
Brush with horsehair up to 80 °C / Pic. 8
26.001.412
 
Oil brush 100 x 30 mm G1/4i thread on top
High temperature brush with PPS-bristles up to 180 °C / Pic. 9
26.001.422
Oil brush 100 x 30 mm G1/4i thread on top
High temperature brush with stainless steel bristles up to 350 °C / Pic. 10
26.001.432
Oil brush 40 x 30 mm G1/4i lateral thread
Brush with horsehair up to 80 °C / Pic. 11
26.001.447  
Oil brush 60 x 30 mm G1/4i lateral thread
Brush with horsehair up to 80 °C / Pic. 12
26.001.448

 

 

STAR support flange / protection cap

  STAR support flange / protection cap                                                             Part number
Support flange STAR
26 001 620
Protection cap STAR VARIO 60, 120, 250 cc
26 001 624
Protection cap STAR VARIO 60, 120 cc
26 001 625
Protection cap STAR CONTROL 60, 120, 250 cc
27 001 624
Protection cap STAR CONTROL 60, 120 cc
27 001 625
 

Extensions

 
 Extensions                                                                                                   Part number
Extension R1/4o x G1/4i - 30 mm, Brass / Pic. 1 26.0011.700
Extension R1/4o x G1/4i - 45 mm, Brass / Pic. 2 26.0011.701
Extension R1/4o x G1/4i - 45 mm - Stainless steel 1.4571 / Pic. 3 26.0012.701
Extension R1/4o x G1/4i - 75 mm, Brass / Pic. 4 26.0011.702
Extension R1/4o x G1/4i - 75 mm - Stainless steel 1.4571 / Pic. 5 26.0012.702
Extension R1/4o x G1/4i - 115 mm, Brass / Pic. 6 26.0011.705
Extension G1/8o x G1/8i - 16 mm, nickel plated / Pic. 7 27.008.023
Extension G1/8o x G1/8i - 36 mm, nickel plated / Pic. 8 27.008.024
Extension M6 x 0.75 - 22 mm, Brass / Pic. 9 26.0011.710
Extension M6 x 0.75 - 38 mm, Brass / Pic. 10 26.0011.711
Extension M6 x 1 - 22 mm, Brass / Pic. 11 26.0011.712
Extension M6 x 1 - 38 mm, Brass / Pic. 12 26.0011.713
 

Angles

 
 Angels                                                                                                        Part Number                           
Angle 45° G1/4o x G1/4i, Brass / Pic. 1 26.0011.300
Angle 45° G1/4o x G1/4i, Stainless steel 1.4401 / Pic. 2 26.0012.301
Angle 45° M6o x G1/4i, Brass / Pic. 3 26.0011.304
Angle 45° M8x1o x G1/4i, Brass / Pic. 4 26.0011.305
Angle 45° M10x1o x G1/4i, Brass / Pic. 5 26.0011.306
Angle 90° G1/4o x G1/4i, Brass / Pic. 6 26.0011.350
Angle 90° G1/4o x G1/4i, Stainless steel 1.4401 / Pic. 7 26.0012.350
Angle 90° M6o x G1/4i, Brass / Pic. 8 26.0011.353
Angle 90° M8x1o x G1/4i, Brass / Pic. 9 26.0011.354
Angle 90° M10x1o x G1/4i, Brass / Pic. 10 26.0011.355
 

Others

 
others                                                                                                                   Part Number
Swivelling screw fitting G1/4o x G1/4i, Brass / Pic. 11 26.0011.360
T-adapter 3 x G1/4i, Messing, / Pic. 12 26.0011.600
T-adapter 3 x G1/4i, Stainless steel 1.4401 / Pic. 13 26.0012.600
Bulkhead nipple G3/8o x G1/4i, Brass / Pic. 14 26.0011.601
Hexagon nipple R1/4o, Brass / Pic. 15 26.0011.602
Hexagon nipple R1/4o, Stainless steel 1.4401 / Pic. 16 26.0012.602
Sleeve G1/4i, Brass / Pic. 17 26.0011.605

 

 

PRO / PRO C / NET Accessories

PRO / PRO C / NET Accessories                                                                       Part number
PRO/Distributor MP-6 connecting cable (14 cm) 2291 000 001
PRO/Distributor MP-6 connecting cable (200 cm) 2291 000 002
PRO C M12 cable (5m) 2291 000 003
PRO C M12 cable (10m) 2291 000 004
PRO Protection box – single 27 005 059
PRO Protection box – double 27 005 019
PRO mounting device 27 008 007
PRO tube 8 x1.5 mm, per meter 27 008 009
Tube connector G1/8 straight 8 x 1.5 mm 27 008 010
Tube connector G1/8 90° 8 x 1.5 mm 27 008 011
Tube connector G1/4 straight 8 x 1.5 mm 27 005 011
Tube connector G1/4 90° 8 x 1.5 mm 27 005 012
Tube connector G3/8 straight 8 x 1.5 mm 27 005 013
Tube pre-fill adapter 27 005 058
Extension for MP-6 G1/8 16 mm 27 008 023
Extension for MP-6 G1/8 36 mm 27 008 024
> PRO Accessory box -straight-
(free of charge for first order of MP-6)
6 tube connectors G1/8 straight 8 x1.5 mm
27 005 051
6 Tube connectors G1/8 straight 8 x 1.5 mm
 
8 Code pins for MP-6 Distributor
 
4 Plugs G1/8 for MP-6
 
> PRO Accessory box -90°-
(free of charge for first order of MP-6)
27 005 052
6 Tube connectors G1/8 90° 8 x 1.5 mm  
8 Code pins for MP-6 Distributor  
4 Plugs G1/8 for MP-6  

 

 

Accessories ECOSY

ECOSY Accessories                                                                               Part Number
ECOSY tube black 6 x 1 mm 27 005 016
ECOSY tube transparent 6 x 1 mm 27 005 008
Tube connector G1/4 straight 6 x 1 mm 26 003 905
Tube connector G1/8 straight 6 x 1 mm 26 003 904
Tube connector M5 straight 6 x 1 mm 26 003 906
Tube connector G1/8 90° 6 x 1 mm 26 003 907
Oil throttle 26 0011 810

 

 
ECOSY Special Equipment                                                                                  Part Number
ECOSY special brush for large chains (with tapped bore M6) 27 005 056
ECOSY special brush for large chains (with through hole) 27 005 057
ECOSY special mounting bracket left for special brush 27 005 068
ECOSY special mounting bracket right for special brush 27 005 069
ECOSY spacer 27 005 070
ECOSY impulse sensor 27 005 071
ECOSY filling level sensor 27 005 072

 

 

Special solutions for special applications – designed by perma

CWL-System

CWL-System (Crane Wheel Lubrication)

Reduces crane downtime caused by unscheduled maintenance

The perma CWL kit is an automatic lubrication system designed for the lubrication of wheel flanges on cranes.   The set consists of a perma STAR VARIO with Lcunit 250cc and the CWL applicator assy.

CWL-System Function

The lubricator perma STAR VARIO pushes lubricant through a tube into the CWL applicator assy. The spring loaded applicator applies it to the wheel flange.
  When the crane wheel turns, the special lubricant is transported from the wheel flange to the side of the sliding rail. This reduces the wear on the wheel flange and extends the crane's operating time.

CWL-System - Product characteristics - Applications - Your advantages

Characteristics 

- works fully automatically,
works independent of temperature, precise discharge
- perfect fit with flexible tube
- systematic wheel flange lubrication


  
Applications
 
The system is designed for use on wheel flanges (cranes, etc.)and comes with a perma STAR VARIO LC 250 filled with a special lubricant.
 
 
Advantages
  1. Reduces unscheduled crane downtime
  2. Reduces maintenance costs by increasing crane service life
  3. Simple installation
  4. Comes as a complete kit: lubricator, CWL-Assy, tube and connection parts.
  5. Verifyable references available
  6. Reduces rail wear
  7. Remote mounting makes LC-unit exchange simple

CWL Lubrication System Part numbers

CWL Lubrication System                                                                     Part number
CWL mounting set without 400 g cartrige
27 0006 300
CWL mounting set with 400 g cartridge
27 006 381
 
  CWL re-order parts                                                                          Part number
CWL Applicator Assy
27 006 001
CWL Applicator insert-replacement
27 006 002
STAR VARIO Drive unit
21 002 381
LC-unit L250 filled with S250
162 250 380
STAR VARIO Battery pack
21 000 000
 
 

OGL-System

OGL-System (Open Gear Lubrication)

Flexible lubrication for open Gears

The OGL system is a special solution for applying grease to open gears. An elastic rubber applicator (paddle) is mounted between the teeth.

OGL-System - Mode of operation

An elastic rubber applicator (paddle) is mounted between the teeth. The connected perma lubricator pushes grease into the rubber applicator. When the wheel turns, the paddle applies grease to the flange of each tooth.
   
Since the OGL only applies small grease amounts, it is both economical and environmentally friendly. The no-wear and maintenance-free OGL system offers ideal lubrication for open gears.

OGL-System - Product characteristics - Applications - Your advantages

  • Characteristics

    - works fully automatically,  temperature independent, precise discharge
    - flexible rubber applicator


      
    Applications
     
    The OGL system is a special solution for applying grease to open gears. The elastic rubber applicator (paddle) is mounted
    between the teeth.
     
     
    Advantages
    1. The OGL works in any direction and with many module sizes
    2. Lubricant effects the complete contact area
    3. Easy installation and permanent discharges of small lubricant doses saves time and lubricant

OGL Lubrication System Part numbers

OGL Lubrication System                                                                   
OGL mounting set with 400 g cartridge
27 007 381
 
OGL re-order parts
OGL system (paddle) 27 007 000
STAR VARIO Drive unit 21 002 381
LC-unit L250 filled with S250 162 250 387
STAR VARIO Battery pack 21 000 000
 
 

Lubrication Box

Lubrication Box

The ideal accessory for chain lubrication.
  Oil lubrication box with oil reservoir for chain lubrication (e. g. on transport chains), where lubrication must be done from underneath.
Lubrication Box                                                                                     Code
Chain lubrication box
26 002 955
Rotating brush for chain lubrication box
26 001 957
 
 

Rail Oiler With Felt/Brush Insert

Rail oiler with felt / brush insert

The ideal accessory for sliding guide lubrication   To be used for oil lubrication of sliding guides
(e. g. on elevator guides, high lift guides).
 

Rail oiler with foam insert - part numbers

 
  Rail oil with felt / brush insert                                                        Part number
Rail oiler – brush
gap width 8 - 16 mm
On request 5-16 mm
Rail oiler – brush
gap width 16 - 28 mm
On request 16-28 mm
Rail oiler with felt insert
gap width 5 mm
27 003 001
Rail oiler with felt insert
gap width 9 mm
27 003 002
Rail oiler with felt insert
gap width 16 mm
27 003 003
 

Reliability, cleanliness and maximum productivity, even under the most extreme conditions

 
The smallest malfunction, even if it only affects one component of the equipment, can cause machine breakdowns resulting in high repair costs.

Production downtimes that are caused by incorrect lubrication can be prevented with automatic perma lubrication systems. On electric motors, pumps, blowers and in hard to reach places, 
  perma lubrication systems guarantee uninterrupted, maintenance-free, long-term lubrication from 1 to 24 months. They also prevent contamination caused by dust, moisture and others by hermetically sealing lubrication points.

Automotive industry

 
At every manufacturing stage of the vehicle, specially suited automatic lubrication systems from perma reliably supply all types of lubrication points with the correct amount of lubricant.
  High-end solutions like perma NET ensure that each lubrication point – even in long production lines – is individually lubricated.

Mining

 
Rough conditions, as in the cement, quarrying, and mining industries, require maintenance-free, precise and permanent lubrication. At the same time it is extremely important
  that all lubrication points and seals (between shaft and bearing housing) are totally protected against environmental influences.

Conveyor belts

  Application details:                                                     
Machine part Roller bearing
Problem Extreme dust.
Lubrication points are hard to access (high safety risk).
Bearing lubrication only possible during machine stand-still.
Solution perma CLASSIC - lubricant SF01 – discharge period 3 months
Advantages with perma lubrication Lubrication takes place while the machine is running. Lubrication points are sealed and protected against contamination from dust and dirt. Reduces the risk of accidents.
 

Fans

  Application details:                                                     
Machine part Roller bearing
Problem Extreme dust and noise.
Bearing lubrication only possible during machine stand-still
Time consuming removal of housing for lubrication.
Solution perma STAR VARIO - LC-unit 250 cm³ - lubricant SF01 – discharge period 12 months
Advantages with perma lubrication Lubrication takes place while the machine is running. Reduced maintenance costs.
Eliminates the time consuming housing removal. Automatic lubrication for up to 12 months.
 

Chemical industry

 
Safety – one of the most important factors in all areas of the chemical industry. perma automatic lubrication systems guarantee the required safety and cleanliness. 

 
  They prevent contamination of equipment with drops of excess lubricant and ensure uninterrupted, maintenance-free, long-term lubrication.

Application area - E-motors, pumps, compressors

 
High capacity, well kept motors and engines are extremely important for a smooth operation. Automatic lubrication systems from perma provide uninterrupted, maintenance-free lubrication to pumps, motors and compressors
  for a pre-set period of 1 to 24 months. They offer safe lubrication even at hard to reach places and prevent contamination caused by dust, moisture and others by providing a lubricant seal between harsh operating conditions and machinery components.

Application area - Conveyor systems

 
Materials handling conveyors are used in many different industries and applications and are often subjected to harsh environments with high levels of contamination. Automatic lubrication systems from perma withstand even extreme environments and ensure trouble-free operation, without additional maintenance downtime or expensive repairs caused by incorrect
   
lubrication. Dirt contamination of the bearing caused by manual lubrication is eliminated. Industrial accidents from ”slips and trips” are kept at a minimum and maintenance time is reduced.

Power plants

 
Safety and economic efficiency are two of the most important aspects for power plant operators. perma automatic lubrication systems
 
minimize equipment failures caused by incorrect lubrication. This increases safety and reliability of power plants and prevents power outages.

Coal Crusher

  Application details:                                                     
Machine part Sliding bearing
Problem Lubrication is not possible during normal operation because of moving machine parts. Maintenance staff must crawl under the machine in order to manually lubricate (danger of falling rocks).
Solution perma CLASSIC – lubricant SF01 – discharge period 6 months
Advantages with perma lubrication Automatic lubrication for 6 months.
Lubrication possible during regular operation. Drastically increases workplace safety.
 

Fans

  Application details:                                                     
Machine part Roller bearing
Problem Lubrication points must be lubricated regularly and in short cycles.
Solution perma STAR VARIO - LC-unit 250 cm³ - lubricant SF04 - discharge period 12 months
Advantages with perma lubrication Extented machine life through consistent lubrication in small doses. Maintenance work is drastically reduced.
 

Blowers

  Application details:                                                     
Machine part Roller bearing
Problem Mixed gas blowers, installed in the flue gas cleaning area, require weekly lubrication maintenance.
Solution perma STAR VARIO - LC-unit 250 cm³ - lubricant SF01 – discharge period 12 months
Advantages with perma lubrication perma lubrication systems ensure lubrication for 12 months. This drastically reduces the time spent on lubrication maintenance (automatic lubrication requires 1 change-out per year vs. 52 lubrication runs required for manual lubrication).
 

Primary fan

  Application details:                                                     
Machine part Spherical roller bearing
Problem Extremely critical application. If primary fans fail due to damaged bearings, the whole power plant must be shut down.
Solution perma STAR VARIO - LC-unit 250 cm³ - lubricant SF01 –
discharge period 12 months
Advantages with perma lubrication perma automatic lubrication system ensure lubrication for 12 months. Change-outs can take place during regular scheduled plant shutdowns.
 

Water purification

  Application details:                                                     
Machine part Threaded spindle
Problem
Manual lubrication of threaded spindles in water purification is very time consuming as they must be greased regularly in short intervals. Risk of water contamination.
Solution perma STAR VARIO - LC-unit 120 cm³ - lubricant SF09 – discharge period 6 months
Advantages with perma lubrication
perma automatic lubrication systems drastically reduce the time spent for maintenance runs since they supply grease to threaded spindles for 6 months. Automatic lubrication systems are filled with biodegradable grease (SF09). This ensures precise and reliable lubrication in line with environmental requirements.
 

Hammer mill

  Application details:                                                     
Machine part Bearings and seals
Problem Manual lubrication of bearings and seals is very time consuming and costly as they must be greased regularly in short intervals.
Solution perma PRO C with MP-6 - LC-unit 250 cm³- lubricant S127 – discharge is machine controlled
Advantages with perma lubrication perma PRO C with distributor MP-6 can lubricate and control up to 6 lubrication points. This drastically reduces costs.

 

 

Food industry

 
Food manufacturers depend on an extremely hygienic working environment. Automatic lubrication systems from perma are clean,  
safe and economical. Dirt and contamination, often generated by manual lubrication, are avoided.

Mechanical engineering

 
Precision is the key to success in mechanical engineering. This includes precise lubrication of equipment such as roller and sliding bearings, linear guides, chains, and other moving components.
 
perma lubrication systems are capable of providing individual  lubrication on demand. Maintenance-free permanent lubrication minimizes downtime caused by unscheduled maintenance and results in higher effectiveness and economic efficiency.

Application area - Machine components (e.g. roller bearings)

 

Quarrying Industry

 
perma products have been used successfully in the quarrying industry worldwide for many decades. Reliable automatic lubrication ensures trouble-free operation for machinery
 
and equipment in all areas of production – from the crushing of raw material to delivery of the finished product.

Crusher

  Application details:                                                     
Machine part Roller bearing and labyrinth seals
Problem Manual lubrication of labyrinth seals requires weekly maintenance runs.
Solution perma STAR VARIO - LC-unit 120 cm³ - lubricant SF04 – discharge period 6 months
Advantages with perma lubrication perma lubrication systems drastically reduce costs associated with manual lubrication runs as they ensure reliable sealing with automatic lubrication for 6 months.
 

Conveyor belts

  Application details:                                                     
Machine part Conveyor belts
Problem Conveyor systems present an extreme safety hazard and require safety guards. Manual lubrication can only take place after operating hours.
Solution perma CLASSIC – lubricant SF01 – discharge period 6 months
Advantages with perma lubrication Automatic lubrication systems from perma ensure continuous lubrication during operation. They can be installed outside of guards and cages therefore reducing safety related risks. Change-outs are only necessary twice a year.
 

Driving chain

  Application details:                                                     
Machine part Chain
Problem Chains are lubricated with oil-sump lubrication. Oil sump has to be visually checked on a regular basis. This examination requires a removal of the screwed on cover (special tools required).
Solution perma STAR VARIO - LC-unit 120 cm³ - lubricant SO14 – discharge period 3 months
Advantages with perma lubrication perma automatic lubrication systems ensure reliable chain lubrication for 3 months. This eliminates checking of oil-sump and the time consuming removal of the cover.
 

Fans

  Application details:                                                     
Machine part Roller bearing
Problem It is difficult to lubricate bearings during operating hours. Most of these bearings have to be lubricated on Saturdays when the plant is not operating.
Solution perma STAR VARIO - LC-unit 120 cm³ - lubricant SF04 – discharge period 6 months
Advantages with perma lubrication perma automatic lubrication systems will lubricate the bearings for 6 months. LC-units are only changed twice per year during normal operating hours.
 

Screen

  Application details:                                                     
Machine part Roller bearing
Problem Frequent roller bearing damages because manual lubrication is not carried out as often as required.
Solution perma CLASSIC - lubricant SF01 – discharge period 3 months
Advantages with perma lubrication perma lubrication systems ensure reliable lubrication for roller bearings. No more production downtimes caused by bearing failures.
 

Chrusher

  Application details:                                                     
Machine part Sliding bearing
Problem High risk of accident as maintenance staff must crawl under the machine in order to manually lubricate. Risk of falling rocks.
Solution perma CLASSIC - lubricant SF01 – discharge period 6 months
Advantages with perma lubrication Automatic lubrication with perma lubrication systems reduces the risk of workplace accidents to a minimum.
 

Roller bearing

  Application details:                                                     
Machine part Roller bearing
Problem High risk of accidents during manual lubrication runs: Tube of grease gun can get caught in the v-belt pulley.
Solution perma STAR VARIO - LC-unit 120 cm³- lubricant SF01 – discharge period 6 months
Advantages with perma lubrication perma automatic lubrication systems lubricate bearings during running operation. Workplace accidents are drastically reduced.
 

Steel industry

 
Equipment in the steel industry is subjected to the roughest ambient conditions, especially extremely high temperatures. Wrong and insufficient lubrication causes unnecessary maintenance down-time.
 
perma offers lubrication systems specially designed for machines and equipment operated under such extreme conditions.

Cement Plants

 
Cement plant profitability is directly related to equipment reliability. One of the main requirements for reliable operation is frequent greasing to prevent the entry of contaminants inside bearings. Since many of the lubrication points in cement plants are dangerous and hard to access, they are not lubricated as often as required.
 
This causes accelerated wear of mechanical components and often leads to premature bearing failure. Extreme operating conditions such as high temperature, vibrations, shock loads, high loads, and contaminants such as dust, dirt and water demand frequent and reliable lubrication in order to prevent costly downtime.

Screw conveyor

  Application details:                                                     
Machine part Roller bearing
Problem Screw conveyors at ceilings are constantly in operation. Since they are hard to reach and difficult to lubricate, they are often neglected. High risk of accidents.
Solution perma CLASSIC - lubricant SF01 – discharge period 6 months
Advantages with perma lubrication perma lubrication systems ensure bearing lubrication for 6 months. Since LC-units must only be changed twice per year, it drastically increases work place safety.
 

Conveyor / pretensioner

  Application details:                                                     
Machine part Roller bearing
Problem Falls are devastating. A belt pretensioner on a conveyor is hard to access and can not be lubricated during running operation.
Solution perma CLASSIC – lubricant SF01 – discharge period 6 months
Advantages with perma lubrication The use of perma automatic lubrication systems minimizes the need to be around dangerous areas. This drastically reduces the risk of accidents.
 

Bearing lubrication

  Application details:                                                     
Machine part Roller bearing
Problem Maintenance staff is exposed to loud noise and aggressive dust. Bearings must be protected from contamination by cement dust.
Solution perma CLASSIC - lubricant SF01 – discharge period 3 months
Advantages with perma lubrication With automatic lubrication systems, workers are exposed much less to the loud noise and aggressive dust. They also effectively seal bearings against aggressive cement dust and other contaminants.
 

Fans

  Application details:                                                     
Machine part Roller bearings
Problem Maintenance personnel are exposed to extreme dust and noise.
Solution perma CLASSIC - lubricant SF01 – discharge period 6 months
Advantages with perma lubrication Automatic lubrication systems minimize the exposure to dust and noise and make it possible to schedule exchanges while the machine are down.
 

Mixer

  Application details:                                                     
Machine part Roller bearing
Problem Working platforms are required to lubricate bearings that are located in hard to reach places (approx. 3 m high).
Solution perma CLASSIC SF01 - 12 month setting
Advantages with perma lubrication Working platforms are only required once per year for the exchange of the empty units. Automatic lubrication safes time and reduces safety hazards.
 

Mixing bed

  Application details:                                                     
Machine part Roller bearing
Problem Machines must be stopped for manual lubrication.
Solution perma CLASSIC - lubricant SF01 – discharge period 6 months.
Advantages with perma lubrication Automatic re-lubrication on the bearings of conveyor belts can be done without the need to stop production. This reduces machine downtimes to a minimum.
 

Palletizer

  Application details:                                                     
Machine part Sliding bearing
Problem Frequent failure of palletizer due to extreme conditions. High repair costs and frequent production downtimes.
Solution perma CLASSIC - lubricant SF04 – discharge period 6 months
Advantages with perma lubrication Automatic sliding guide lubrication ensures trouble-free operation even under extreme conditions. Repair costs and machine downtimes are drastically reduced.
 

Cement mill

  Application details:                                                     
Machine part Roller bearing
Problem Bearings in the cement mill are located at hard to reach places. Manual lubrication is only possible when the machines are down.
Solution perma STAR VARIO - LC-unit 120 cm³ - lubricant SF01 – discharge period 6 months
Advantages with perma lubrication perma lubrication systems on turning parts of the cement mill during mill operation at 15.5 rpm. Work place safety is drastically increased.