|
Reducers / reducer coupling
Part number
|
|
Reducer R1/2o x G1/4i, Brass / Fig. 1
|
|
|
Reducer G1/8o x G1/4i, Brass / Fig. 2
|
26.0011.501
|
|
Reducer G1/8o x G1/4i, Stainless steel 1.4571 / Fig. 3
|
26.0012.501
|
|
Reducer G1/4o x G1/8i, Brass / Fig. 4
|
26.0011.503
|
|
Reducer R3/4o x G1/4i, Brass / Fig. 5
|
26.0011.504
|
|
Reducer R3/8o x G1/4i, Brass / Fig. 6
|
26.0011.505
|
|
Reducer M6o x G1/4i, Brass / Fig. 7
|
26.0011.511
|
|
Reducer M6o x G1/4i, Stainless steel 1.4571 / Fig. 8
|
26.0012.511
|
|
Reducer M8x1o x G1/4i, Brass / Fig. 9
|
26.0011.514
|
|
Reducer M8x1o x G1/4i, Stainless steel 1.4571 / Fig. 10
|
|
|
Reducer M8o x G1/4i, Brass / Fig. 11
|
26.0011.515
|
|
Reducer M8o x G1/4i, Stainless steel 1.4571 / Fig. 12
|
|
|
Reducer M10x1o x G1/4i, Brass / Fig. 13
|
26.0011.518
|
|
Reducer M10x1o x G1/4i, Stainless steel 1.4571 / Fig. 14
|
26.0012.518
|
|
Reducer M10o x G1/4i, Brass / Fig. 15
|
26.0011.520
|
|
Reducer M12o x G1/4i, Brass / Fig. 16
|
26.0011.524
|
|
Reducer M12x1o x G1/4i, Brass / Fig. 17
|
26.0011.525
|
|
Reducer M12x1.5o x G1/4i, Brass / Fig. 18
|
|
|
Reducer M14x1.5o x G1/4i, Brass / Fig. 19
|
|
|
Reducer M14o x G1/4i, Brass / Fig. 20
|
26.0011.529
|
|
Reducer M16o x G1/4i, Brass / Fig. 21
|
26.0011.530
|
|
Reducer M16x1,5o x G1/4i, Brass / Fig. 22
|
26.0011.531
|
|
Reducer 1/4o x G1/4i, Brass / Fig. 23
|
26.0011.533
|
Reducer coupling G3/8i to G1/8i
for tube oØ 8 mm, nickel plated / Fig. 24
|
27.005.081
|
|
Oil retaining
valves
Part number
|
|
Oil retaining valve up to +60 °C (plastic valve), Brass / Pic. 1
|
26.001.653
|
Oil retaining valve up to +60 °C (plastic valve),
Stainless steel 1.4571 / Pic. 2
|
26.0012.810
|
|
Oil retaining valve up to +150 °C (metal valve), Brass / Pic. 3
|
26.0011.811
|
|
Accessories stainless steel
Part number
|
|
Bracket
|
26 0012 150
|
|
Insert for Bracket
|
26 0012 151
|
|
Tube connection for perma
|
26 0012 202
|
|
Tube connection G1/4
|
|
|
Angle 45° G1/4 (see pic. above right)
|
26 0012 300
|
|
Reducer G1/8
|
26 0012 501
|
|
Reducer M6
|
26 0012 511
|
|
Reducer M8x1
|
|
|
Reducer M8
|
26 0012 515
|
|
Reducer M10x1
|
26 0012 518
|
|
Extension G1/4 45 mm
|
26 0012 701
|
|
Extension G1/4 75 mm
|
26 0012 702
|
|
Oil throttle (up to +60° C)
|
26 0012 810
|
Tube connectors / tubes - Standard: oØ 8 mm x iØ 6 mm Part Number
|
|
Tube connector for perma G1/4i, Standard / Pic. 1
|
26.001.202
|
|
Tube connector for perma G1/4i, Brass / Pic. 2
|
26.0011.202
|
|
Tube connector for perma G1/4i, Stainless steel 1.4401 / Pic. 3
|
26.0012.202
|
|
Tube connector G1/4o, Standard / Pic. 4
|
|
|
Tube connector G1/4o, Brass / Pic. 5
|
26.0011.203
|
|
Tube connector G1/4o, Stainless steel 1.4401 / Pic. 6
|
26.0012.203
|
|
Tube connector G1/8o, Standard / Pic. 7
|
|
|
Tube (PA) up to +80 °C oØ 8 mm x iØ 6 mm (per meter) / Pic. 8
|
|
|
Tube connectors / tubes
Part number
|
|
Tube connector G1/8o straight for tubes with 6 mm outer diameter Pic. 1
|
|
|
Tube connector G1/8o straight for tubes with 8 mm outer diameter Pic. 2
|
27.008.0101
|
|
Tube connector G1/8o 90° - rotary type for tubes with 6 mm outer diameter / Pic. 3
|
26.003.907
|
|
Tube connector G1/8o 90° - rotary type for tubes with 8 mm outer diameter / Pic. 4
|
27.008.011
|
|
Tube connector G1/4o straight for tubes with 6 mm outer diameter Pic. 5
|
26.003.905
|
|
Tube connector G1/4o straight for tubes with 8 mm outer diameter Pic. 6
|
|
|
Tube connector G1/4i straight for tubes with 6 mm outer diameter / Pic. 7
|
27.005.038
|
|
Tube connector G1/4i straight for tubes with 8 mm outer diameter / Pic. 8
|
|
|
Tube connector G1/4o 90° - rotary type for tubes with 8 mm outer diameter / Pic. 9
|
27.005.012
|
Tube connector G3/8o straight for tubes with 8 mm outer
diameter Pic. 10
|
|
|
Tube connector M5o straight for tubes with 6 mm outer diameter / Pic. 11
|
26.003.906
|
|
Tube connector M6o straight for tubes with 6 mm outer diameter / Pic. 12
|
|
|
Tube connector M6o 90° - swivel type for tubes with 6 mm outer diameter / Pic. 13
|
27.005.042
|
|
Tube connector M6x0.75o 90° - swivel type for tubes with 6 mm outer diameter / Pic. 14
|
|
Tube connector M8x1o straight for tubes with 6 mm outer
diameter Pic. 15
|
27.005.044
|
|
Tube connector M10x1o straight for tubes with 6 mm outer diameter / Pic. 16
|
27.005.037
|
|
Tube connector M8x1o 90° - rotary type for tubes with 6 mm outer diameter / Pic. 17
|
|
|
Tube connector M10x1o 90° - rotary type for tubes with 6 mm outer diameter / Pic. 18
|
|
|
Y-connector for tube for tubes with 6 mm outer diameter / Pic. 19
|
|
|
Y-connector for tube for tubes with 8 mm outer diameter / Pic. 20
|
|
|
Extension for tube oØ 6 mm to oØ 8 mm for tubes with 6 mm outer diameter / Pic. 21
|
|
|
Tube prefi ll adapter for tubes with 6 mm outer diameter / Pic. 22
|
|
|
Tube prefi ll adapter for tubes with 8 mm outer diameter / Pic. 23
|
|
|
Tube black (per meter), oØ 6 mm x iØ 4 mm for perma ECOSY / Pic. 24
|
|
|
Tube black (per meter), oØ 8 mm x iØ 5 mm for perma PRO / Pic. 25
|
|
Tube translucent (per meter), oØ 6 mm x iØ 4 mm for perma ECOSY
Pic. 26
|
|
|
Copper pipe /
fittings
Part number
|
|
Copper pipe oØ 8 mm x iØ 6 mm (per meter) / Pic. 27
|
27.005.033
|
|
Cutting ring coupling R1/4i for copper pipe / Pic. 28
|
|
|
Cutting ring coupling R1/4o for copper pipe / Pic. 29
|
|
Oil brush Ø20 mm G1/4i
Brush with horsehair up to 80 °C / Pic. 1
|
26.001.400
|
Oil brush 40 x 30 mm G1/4i thread on top
Brush with horsehair up to 80 °C / Pic. 2
|
26.001.410
|
Oil brush 40 x 30 mm G1/4i thread on top
High temperature brush with PPS-bristles up to 180 °C / Pic. 3
|
|
Oil brush 40 x 30 mm G1/4i thread on top
High temperature brush with stainless steel bristles up to 350 °C / Pic. 4
|
|
Oil brush 60 x 30 mm G1/4i thread on top
Brush with horsehair up to 80 °C / Pic. 5
|
26.001.411
|
Oil brush 60 x 30 mm G1/4i thread on top
High temperature brush with PPS-bristles up to 180 °C / Pic. 6
|
26.001.421
|
Oil brush 60 x 30 mm G1/4i thread on top
High temperature brush with stainless steel bristles up to 350 °C / Pic. 7
|
26.001.431
|
Oil brush 100 x 30 mm G1/4i thread on top
Brush with horsehair up to 80 °C / Pic. 8
|
|
Oil brush 100 x 30 mm G1/4i thread on top
High temperature brush with PPS-bristles up to 180 °C / Pic. 9
|
|
Oil brush 100 x 30 mm G1/4i thread on top
High temperature brush with stainless steel bristles up to 350 °C / Pic. 10
|
|
Oil brush 40 x 30 mm G1/4i lateral thread
Brush with horsehair up to 80 °C / Pic. 11
|
|
Oil brush 60 x 30 mm G1/4i lateral thread
Brush with horsehair up to 80 °C / Pic. 12
|
|
|
STAR support flange / protection
cap
Part number
|
|
Support flange STAR
|
|
|
Protection cap STAR VARIO 60, 120, 250 cc
|
|
|
Protection cap STAR VARIO 60, 120 cc
|
|
|
Protection cap STAR CONTROL 60, 120, 250 cc
|
|
|
Protection cap STAR CONTROL 60, 120 cc
|
|
|
Extension R1/4o x G1/4i - 30 mm, Brass / Pic. 1
|
26.0011.700
|
|
Extension R1/4o x G1/4i - 45 mm, Brass / Pic. 2
|
26.0011.701
|
|
Extension R1/4o x G1/4i - 45 mm - Stainless steel 1.4571 / Pic. 3
|
26.0012.701
|
|
Extension R1/4o x G1/4i - 75 mm, Brass / Pic. 4
|
26.0011.702
|
|
Extension R1/4o x G1/4i - 75 mm - Stainless steel 1.4571 / Pic. 5
|
26.0012.702
|
|
Extension R1/4o x G1/4i - 115 mm, Brass / Pic. 6
|
26.0011.705
|
|
Extension G1/8o x G1/8i - 16 mm, nickel plated / Pic. 7
|
27.008.023
|
|
Extension G1/8o x G1/8i - 36 mm, nickel plated / Pic. 8
|
27.008.024
|
|
Extension M6 x 0.75 - 22 mm, Brass / Pic. 9
|
26.0011.710
|
|
Extension M6 x 0.75 - 38 mm, Brass / Pic. 10
|
26.0011.711
|
|
Extension M6 x 1 - 22 mm, Brass / Pic. 11
|
26.0011.712
|
|
Extension M6 x 1 - 38 mm, Brass / Pic. 12
|
26.0011.713
|
|
Angle 45° G1/4o x G1/4i, Brass / Pic. 1
|
26.0011.300
|
|
Angle 45° G1/4o x G1/4i, Stainless steel 1.4401 / Pic. 2
|
26.0012.301
|
|
Angle 45° M6o x G1/4i, Brass / Pic. 3
|
26.0011.304
|
|
Angle 45° M8x1o x G1/4i, Brass / Pic. 4
|
26.0011.305
|
|
Angle 45° M10x1o x G1/4i, Brass / Pic. 5
|
26.0011.306
|
|
Angle 90° G1/4o x G1/4i, Brass / Pic. 6
|
26.0011.350
|
|
Angle 90° G1/4o x G1/4i, Stainless steel 1.4401 / Pic. 7
|
26.0012.350
|
|
Angle 90° M6o x G1/4i, Brass / Pic. 8
|
26.0011.353
|
|
Angle 90° M8x1o x G1/4i, Brass / Pic. 9
|
26.0011.354
|
|
Angle 90° M10x1o x G1/4i, Brass / Pic. 10
|
26.0011.355
|
|
Swivelling screw fitting G1/4o x G1/4i, Brass / Pic. 11
|
26.0011.360
|
|
T-adapter 3 x G1/4i, Messing, / Pic. 12
|
26.0011.600
|
|
T-adapter 3 x G1/4i, Stainless steel 1.4401 / Pic. 13
|
26.0012.600
|
|
Bulkhead nipple G3/8o x G1/4i, Brass / Pic. 14
|
26.0011.601
|
|
Hexagon nipple R1/4o, Brass / Pic. 15
|
26.0011.602
|
|
Hexagon nipple R1/4o, Stainless steel 1.4401 / Pic. 16
|
26.0012.602
|
|
Sleeve G1/4i, Brass / Pic. 17
|
26.0011.605
|
|
PRO / PRO C / NET Accessories
Part number
|
|
PRO/Distributor MP-6 connecting cable (14 cm)
|
2291 000 001
|
|
PRO/Distributor MP-6 connecting cable (200 cm)
|
2291 000 002
|
|
PRO C M12 cable (5m)
|
2291 000 003
|
|
PRO C M12 cable (10m)
|
2291 000 004
|
|
PRO Protection box single
|
27 005 059
|
|
PRO Protection box double
|
27 005 019
|
|
PRO mounting device
|
27 008 007
|
|
PRO tube 8 x1.5 mm, per meter
|
27 008 009
|
|
Tube connector G1/8 straight 8 x 1.5 mm
|
27 008 010
|
|
Tube connector G1/8 90° 8 x 1.5 mm
|
27 008 011
|
|
Tube connector G1/4 straight 8 x 1.5 mm
|
27 005 011
|
|
Tube connector G1/4 90° 8 x 1.5 mm
|
27 005 012
|
|
Tube connector G3/8 straight 8 x 1.5 mm
|
27 005 013
|
|
Tube pre-fill adapter
|
27 005 058
|
|
Extension for MP-6 G1/8 16 mm
|
27 008 023
|
|
Extension for MP-6 G1/8 36 mm
|
27 008 024
|
> PRO Accessory box -straight-
(free of charge for first order of MP-6)
6 tube connectors G1/8 straight 8 x1.5 mm
|
27 005 051
|
|
6 Tube connectors G1/8 straight 8 x 1.5 mm
|
|
|
8 Code pins for MP-6 Distributor
|
|
|
4 Plugs G1/8 for MP-6
|
|
> PRO Accessory box -90°-
(free of charge for first order of MP-6)
|
27 005 052
|
|
6 Tube connectors G1/8 90° 8 x 1.5 mm
|
|
|
8 Code pins for MP-6 Distributor
|
|
|
4 Plugs G1/8 for MP-6
|
|
ECOSY
Accessories
Part Number
|
|
ECOSY tube black 6 x 1 mm
|
27 005 016
|
|
ECOSY tube transparent 6 x 1 mm
|
27 005 008
|
|
Tube connector G1/4 straight 6 x 1 mm
|
26 003 905
|
|
Tube connector G1/8 straight 6 x 1 mm
|
26 003 904
|
|
Tube connector M5 straight 6 x 1 mm
|
26 003 906
|
|
Tube connector G1/8 90° 6 x 1 mm
|
26 003 907
|
|
Oil throttle
|
26 0011 810
|
ECOSY Special
Equipment
Part Number
|
|
ECOSY special brush for large chains (with tapped bore M6)
|
27 005 056
|
|
ECOSY special brush for large chains (with through hole)
|
27 005 057
|
|
ECOSY special mounting bracket left for special brush
|
27 005 068
|
|
ECOSY special mounting bracket right for special brush
|
27 005 069
|
|
ECOSY spacer
|
27 005 070
|
|
ECOSY impulse sensor
|
27 005 071
|
|
ECOSY filling level sensor
|
27 005 072
|
Reduces crane downtime caused by unscheduled maintenance
|
The perma CWL kit is an automatic lubrication system designed for the lubrication of wheel flanges on cranes.
|
|
The set consists of a perma STAR VARIO with Lcunit 250cc and the CWL applicator assy.
|
|
The lubricator perma STAR VARIO pushes lubricant through a tube into the CWL applicator assy. The spring loaded applicator applies it to the wheel flange.
|
|
When the crane wheel turns, the special lubricant is transported from the wheel flange to the side of the sliding rail. This reduces the wear on the wheel flange and extends the
crane's operating time.
|
Characteristics
- works fully automatically,
works independent of temperature, precise discharge
- perfect fit with flexible tube
- systematic wheel flange lubrication
Applications
The system is designed for use on wheel flanges (cranes, etc.)and comes with a perma STAR VARIO LC 250 filled with a special
lubricant.
|
|
Advantages
-
Reduces unscheduled crane downtime
-
Reduces maintenance costs by increasing crane service life
-
Simple installation
-
Comes as a complete kit: lubricator, CWL-Assy, tube and connection parts.
-
Verifyable references available
-
Reduces rail wear
-
Remote mounting makes LC-unit exchange simple
|
|
CWL Lubrication
System
Part number
|
|
CWL mounting set without 400 g cartrige
|
|
|
CWL mounting set with 400 g cartridge
|
|
|
CWL re-order
parts
Part
number
|
|
CWL Applicator Assy
|
|
|
CWL Applicator insert-replacement
|
|
|
STAR VARIO Drive unit
|
|
|
LC-unit L250 filled with S250
|
|
|
STAR VARIO Battery pack
|
|
The OGL system is a special solution for applying grease to open gears. An elastic rubber applicator (paddle) is mounted between the teeth.
|
An elastic rubber applicator (paddle) is mounted between the teeth. The connected perma lubricator pushes grease into the rubber applicator. When the wheel turns, the paddle
applies grease to the flange of each tooth.
|
|
Since the OGL only applies small grease amounts, it is both economical and environmentally friendly. The no-wear and maintenance-free OGL system offers ideal lubrication for
open gears.
|
-
Characteristics
- works fully automatically, temperature independent, precise discharge
- flexible rubber applicator
Applications
The OGL system is a special solution for applying grease to open gears. The elastic rubber applicator (paddle) is mounted
between the teeth.
|
|
Advantages
-
The OGL works in any direction and with many module sizes
-
Lubricant effects the complete contact area
-
Easy installation and permanent discharges of small lubricant doses saves time and lubricant
|
|
OGL mounting set with 400 g cartridge
|
|
|
OGL system (paddle)
|
27 007 000
|
|
STAR VARIO Drive unit
|
21 002 381
|
|
LC-unit L250 filled with S250
|
162 250 387
|
|
STAR VARIO Battery pack
|
21 000 000
|
|
The ideal accessory for chain lubrication.
|
|
Oil lubrication box with oil reservoir for chain lubrication (e. g. on transport chains), where lubrication must be done from underneath.
|
|
Chain lubrication box
|
|
|
Rotating brush for chain lubrication box
|
|
Rail Oiler With Felt/Brush Insert
|
The ideal accessory for sliding guide lubrication
|
|
To be used for oil lubrication of sliding guides
(e. g. on elevator guides, high lift guides).
|
|
Rail oil with felt / brush
insert
Part number
|
Rail oiler brush
gap width 8 - 16 mm
|
|
Rail oiler brush
gap width 16 - 28 mm
|
|
Rail oiler with felt insert
gap width 5 mm
|
|
Rail oiler with felt insert
gap width 9 mm
|
|
Rail oiler with felt insert
gap width 16 mm
|
|
|
The smallest malfunction, even if it only affects one component of the equipment, can cause machine breakdowns resulting in high repair costs.
Production downtimes that are caused by incorrect lubrication can be prevented with automatic perma lubrication systems. On electric motors, pumps, blowers and in hard to
reach places,
|
|
perma lubrication systems guarantee uninterrupted, maintenance-free, long-term lubrication from 1 to 24 months. They also prevent contamination caused by dust, moisture and others
by hermetically sealing lubrication points.
|
|
At every manufacturing stage of the vehicle, specially suited automatic lubrication systems from perma reliably supply all types of lubrication points with the correct amount
of lubricant.
|
|
High-end solutions like perma NET ensure that each lubrication point – even in long production lines – is individually lubricated.
|
|
Rough conditions, as in the cement, quarrying, and mining industries, require maintenance-free, precise and permanent lubrication. At the same time it is extremely important
|
|
that all lubrication points and seals (between shaft and bearing housing) are totally protected against environmental influences.
|
|
Machine part
|
Roller bearing
|
|
Problem
|
Extreme dust.
Lubrication points are hard to access (high safety risk).
Bearing lubrication only possible during machine stand-still.
|
|
Solution
|
perma CLASSIC - lubricant SF01 – discharge period 3 months
|
|
Advantages with perma lubrication
|
Lubrication takes place while the machine is running. Lubrication points are sealed and protected against contamination from dust and dirt. Reduces the risk of accidents.
|
|
Machine part
|
Roller bearing
|
|
Problem
|
Extreme dust and noise.
Bearing lubrication only possible during machine stand-still
Time consuming removal of housing for lubrication.
|
|
Solution
|
perma STAR VARIO - LC-unit 250 cm³ - lubricant SF01 – discharge period 12 months
|
|
Advantages with perma lubrication
|
Lubrication takes place while the machine is running. Reduced maintenance costs.
Eliminates the time consuming housing removal. Automatic lubrication for up to 12 months.
|
|
Safety – one of the most important factors in all areas of the chemical industry. perma automatic lubrication systems guarantee the required safety and cleanliness.
|
|
They prevent contamination of equipment with drops of excess lubricant and ensure uninterrupted, maintenance-free, long-term lubrication.
|
|
High capacity, well kept motors and engines are extremely important for a smooth operation. Automatic lubrication systems from perma provide uninterrupted, maintenance-free
lubrication to pumps, motors and compressors
|
|
for a pre-set period of 1 to 24 months. They offer safe lubrication even at hard to reach places and prevent contamination caused by dust, moisture and others by providing a
lubricant seal between harsh operating conditions and machinery components.
|
|
Materials handling conveyors are used in many different industries and applications and are often subjected to harsh environments with high levels of contamination. Automatic
lubrication systems from perma withstand even extreme environments and ensure trouble-free operation, without additional maintenance downtime or expensive repairs caused by
incorrect
|
|
lubrication. Dirt contamination of the bearing caused by manual lubrication is eliminated. Industrial accidents from ”slips and trips” are kept at a minimum and maintenance
time is reduced.
|
|
Safety and economic efficiency are two of the most important aspects for power plant operators. perma automatic lubrication systems
|
|
minimize equipment failures caused by incorrect lubrication. This increases safety and reliability of power plants and prevents power outages.
|
|
Machine part
|
Sliding bearing
|
|
Problem
|
Lubrication is not possible during normal operation because of moving machine parts. Maintenance staff must crawl under the machine in order to manually lubricate (danger of
falling rocks).
|
|
Solution
|
perma CLASSIC – lubricant SF01 – discharge period 6 months
|
|
Advantages with perma lubrication
|
Automatic lubrication for 6 months.
Lubrication possible during regular operation. Drastically increases workplace safety.
|
|
Machine part
|
Roller bearing
|
|
Problem
|
Lubrication points must be lubricated regularly and in short cycles.
|
|
Solution
|
perma STAR VARIO - LC-unit 250 cm³ - lubricant SF04 - discharge period 12 months
|
|
Advantages with perma lubrication
|
Extented machine life through consistent lubrication in small doses. Maintenance work is drastically reduced.
|
|
Machine part
|
Roller bearing
|
|
Problem
|
Mixed gas blowers, installed in the flue gas cleaning area, require weekly lubrication maintenance.
|
|
Solution
|
perma STAR VARIO - LC-unit 250 cm³ - lubricant SF01 – discharge period 12 months
|
|
Advantages with perma lubrication
|
perma lubrication systems ensure lubrication for 12 months. This drastically reduces the time spent on lubrication maintenance (automatic lubrication requires 1 change-out per
year vs. 52 lubrication runs required for manual lubrication).
|
|
Machine part
|
Spherical roller bearing
|
|
Problem
|
Extremely critical application. If primary fans fail due to damaged bearings, the whole power plant must be shut down.
|
|
Solution
|
perma STAR VARIO - LC-unit 250 cm³ - lubricant SF01 –
discharge period 12 months
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Advantages with perma lubrication
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perma automatic lubrication system ensure lubrication for 12 months. Change-outs can take place during regular scheduled plant shutdowns.
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Machine part
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Threaded spindle
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Problem
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Manual lubrication of threaded spindles in water purification is very time consuming as they must be greased regularly in short intervals. Risk of water contamination.
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Solution
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perma STAR VARIO - LC-unit 120 cm³ - lubricant SF09 – discharge period 6 months
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Advantages with perma lubrication
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perma automatic lubrication systems drastically reduce the time spent for maintenance runs since they supply grease to threaded spindles for 6 months. Automatic lubrication
systems are filled with biodegradable grease (SF09). This ensures precise and reliable lubrication in line with environmental requirements.
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Machine part
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Bearings and seals
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Problem
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Manual lubrication of bearings and seals is very time consuming and costly as they must be greased regularly in short intervals.
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Solution
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perma PRO C with MP-6 - LC-unit 250 cm³- lubricant S127 – discharge is machine controlled
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Advantages with perma lubrication
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perma PRO C with distributor MP-6 can lubricate and control up to 6 lubrication points. This drastically reduces costs.
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Food manufacturers depend on an extremely hygienic working environment. Automatic lubrication systems from perma are clean,
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safe and economical. Dirt and contamination, often generated by manual lubrication, are avoided.
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Precision is the key to success in mechanical engineering. This includes precise lubrication of equipment such as roller and sliding bearings, linear guides, chains, and other
moving components.
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perma lubrication systems are capable of providing individual lubrication on demand. Maintenance-free permanent lubrication minimizes downtime caused by unscheduled
maintenance and results in higher effectiveness and economic efficiency.
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perma products have been used successfully in the quarrying industry worldwide for many decades. Reliable automatic lubrication ensures trouble-free operation for machinery
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and equipment in all areas of production – from the crushing of raw material to delivery of the finished product.
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Machine part
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Roller bearing and labyrinth seals
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Problem
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Manual lubrication of labyrinth seals requires weekly maintenance runs.
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Solution
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perma STAR VARIO - LC-unit 120 cm³ - lubricant SF04 – discharge period 6 months
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Advantages with perma lubrication
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perma lubrication systems drastically reduce costs associated with manual lubrication runs as they ensure reliable sealing with automatic lubrication for 6 months.
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Machine part
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Conveyor belts
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Problem
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Conveyor systems present an extreme safety hazard and require safety guards. Manual lubrication can only take place after operating hours.
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Solution
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perma CLASSIC – lubricant SF01 – discharge period 6 months
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Advantages with perma lubrication
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Automatic lubrication systems from perma ensure continuous lubrication during operation. They can be installed outside of guards and cages therefore reducing safety related risks.
Change-outs are only necessary twice a year.
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Machine part
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Chain
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Problem
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Chains are lubricated with oil-sump lubrication. Oil sump has to be visually checked on a regular basis. This examination requires a removal of the screwed on cover (special tools
required).
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Solution
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perma STAR VARIO - LC-unit 120 cm³ - lubricant SO14 – discharge period 3 months
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Advantages with perma lubrication
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perma automatic lubrication systems ensure reliable chain lubrication for 3 months. This eliminates checking of oil-sump and the time consuming removal of the cover.
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Machine part
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Roller bearing
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Problem
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It is difficult to lubricate bearings during operating hours. Most of these bearings have to be lubricated on Saturdays when the plant is not operating.
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Solution
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perma STAR VARIO - LC-unit 120 cm³ - lubricant SF04 – discharge period 6 months
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Advantages with perma lubrication
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perma automatic lubrication systems will lubricate the bearings for 6 months. LC-units are only changed twice per year during normal operating hours.
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Machine part
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Roller bearing
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Problem
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Frequent roller bearing damages because manual lubrication is not carried out as often as required.
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Solution
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perma CLASSIC - lubricant SF01 – discharge period 3 months
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Advantages with perma lubrication
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perma lubrication systems ensure reliable lubrication for roller bearings. No more production downtimes caused by bearing failures.
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Machine part
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Sliding bearing
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Problem
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High risk of accident as maintenance staff must crawl under the machine in order to manually lubricate. Risk of falling rocks.
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Solution
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perma CLASSIC - lubricant SF01 – discharge period 6 months
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Advantages with perma lubrication
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Automatic lubrication with perma lubrication systems reduces the risk of workplace accidents to a minimum.
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Machine part
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Roller bearing
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Problem
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High risk of accidents during manual lubrication runs: Tube of grease gun can get caught in the v-belt pulley.
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Solution
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perma STAR VARIO - LC-unit 120 cm³- lubricant SF01 – discharge period 6 months
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Advantages with perma lubrication
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perma automatic lubrication systems lubricate bearings during running operation. Workplace accidents are drastically reduced.
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Equipment in the steel industry is subjected to the roughest ambient conditions, especially extremely high temperatures. Wrong and insufficient lubrication causes unnecessary
maintenance down-time.
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perma offers lubrication systems specially designed for machines and equipment operated under such extreme conditions.
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Cement plant profitability is directly related to equipment reliability. One of the main requirements for reliable operation is frequent greasing to prevent the entry of
contaminants inside bearings. Since many of the lubrication points in cement plants are dangerous and hard to access, they are not lubricated as often as required.
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This causes accelerated wear of mechanical components and often leads to premature bearing failure. Extreme operating conditions such as high temperature, vibrations, shock
loads, high loads, and contaminants such as dust, dirt and water demand frequent and reliable lubrication in order to prevent costly downtime.
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Machine part
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Roller bearing
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Problem
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Screw conveyors at ceilings are constantly in operation. Since they are hard to reach and difficult to lubricate, they are often neglected. High risk of accidents.
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Solution
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perma CLASSIC - lubricant SF01 – discharge period 6 months
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Advantages with perma lubrication
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perma lubrication systems ensure bearing lubrication for 6 months. Since LC-units must only be changed twice per year, it drastically increases work place safety.
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Machine part
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Roller bearing
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Problem
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Falls are devastating. A belt pretensioner on a conveyor is hard to access and can not be lubricated during running operation.
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Solution
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perma CLASSIC – lubricant SF01 – discharge period 6 months
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Advantages with perma lubrication
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The use of perma automatic lubrication systems minimizes the need to be around dangerous areas. This drastically reduces the risk of accidents.
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Machine part
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Roller bearing
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Problem
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Maintenance staff is exposed to loud noise and aggressive dust. Bearings must be protected from contamination by cement dust.
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Solution
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perma CLASSIC - lubricant SF01 – discharge period 3 months
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Advantages with perma lubrication
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With automatic lubrication systems, workers are exposed much less to the loud noise and aggressive dust. They also effectively seal bearings against aggressive cement dust and
other contaminants.
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Machine part
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Roller bearings
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Problem
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Maintenance personnel are exposed to extreme dust and noise.
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Solution
|
perma CLASSIC - lubricant SF01 – discharge period 6 months
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Advantages with perma lubrication
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Automatic lubrication systems minimize the exposure to dust and noise and make it possible to schedule exchanges while the machine are down.
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Machine part
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Roller bearing
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Problem
|
Working platforms are required to lubricate bearings that are located in hard to reach places (approx. 3 m high).
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Solution
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perma CLASSIC SF01 - 12 month setting
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Advantages with perma lubrication
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Working platforms are only required once per year for the exchange of the empty units. Automatic lubrication safes time and reduces safety hazards.
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Machine part
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Roller bearing
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Problem
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Machines must be stopped for manual lubrication.
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Solution
|
perma CLASSIC - lubricant SF01 – discharge period 6 months.
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Advantages with perma lubrication
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Automatic re-lubrication on the bearings of conveyor belts can be done without the need to stop production. This reduces machine downtimes to a minimum.
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Machine part
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Sliding bearing
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Problem
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Frequent failure of palletizer due to extreme conditions. High repair costs and frequent production downtimes.
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Solution
|
perma CLASSIC - lubricant SF04 – discharge period 6 months
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Advantages with perma lubrication
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Automatic sliding guide lubrication ensures trouble-free operation even under extreme conditions. Repair costs and machine downtimes are drastically reduced.
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Machine part
|
Roller bearing
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Problem
|
Bearings in the cement mill are located at hard to reach places. Manual lubrication is only possible when the machines are down.
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Solution
|
perma STAR VARIO - LC-unit 120 cm³ - lubricant SF01 – discharge period 6 months
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Advantages with perma lubrication
|
perma lubrication systems on turning parts of the cement mill during mill operation at 15.5 rpm. Work place safety is drastically increased.
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