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Best selling Star: perma STAR
perma-tec has been providing innovative and
creative lubrication solutions for more than 45 years. Our single- and multi-point lubrication systems can be found in all types of industries and applications around the world perma-tec's
leadership in single-point lubrication is based on many patents and specially certified products. All perma products meet "Made in Germany" quality standards because they are developed, tested
and manufactured at our German headquarters. perma-tec'sknow-how and the network of subsidiaries and competent partners around the world result in lubrication solutions that meet the highest
technical requirements.
Today, anyone looking for safe, effective
and long-term economical lubrication of equipment takes advantage of automatic lubrication. perma offers an optimal solution for any lubrication point in terms of technology, economy, and
workplace safety aspects.
Lubricant selection is an important factor for achieving extended bearing service life. To increase the process safety of your
machines and equipment you must select the right lubricant, the right place, the right time and the right amount.
perma-tec's lubricant selection program helps you to select a lubricant that is especially suited for a specific application
and for use in perma lubrication systems.
perma PRO perma PRO
C
perma PRO LINE perma PRO C
LINE
+MP6 Distributor + MP6
Distributor
+MP6 Distributor +MP6 Distributor
It has never been so easy to integrate automatic lubrication systems in existing
production processes. Our expertise is based on many years of experience and global know-how. perma customers obtain all necessary components from a single supplier and also benefit from service
and support to implement customised lubrication solutions.
Types of Accessories
Every 11 seconds, a perma lubrication system is installed or exchanged, worldwide. Manual lubrication is a thing of the past! Today, anyone looking for safe, effective and long-term
economical lubrication of equipment takes advantage of automatic lubrication. perma offers ideal technical and economical solutions for any lubrication point.
It's easy to change from manual lubrication to perma lubrication systems: perma lubrication systems can be used wherever there are lubrication points. The product
portfolio ranges from the robust single-point lubrication system to the individual supply of up to 600 different lubrication points.
Premature wear causes unwanted downtimes. Well-thought-out lubrication strategies have a great influence on extending the service life of greased bearings.
Lubrication with perma lubrication systems can prevent up to 75 % of all bearing failures. The diagram below highlights the causes of premature bearing failures.
Contamination due to water and solids speeds up wear and shortens bearing service life. By applying fresh lubricant, perma automatic lubrication systems prevent ingress of liquids, dirt and dust,
thus increasing bearing service life.
perma lubrication systems help to reduce costs significantly. Constant automatic lubrication minimises premature wear and downtimes. Expensive repair and maintenance costs are reduced.
Using perma lubrication systems increases workplace safety. perma lubrication systems minimise contact between human and machine and make an important contribution to workplace safety.
The perma environmental management system is certified to DIN EN ISO 14001. Lubricant consumption is reduced by matching the lubricant quantity to the respective application. Reusable,
environmentally friendly components will help to minimise energy and material costs in your company.
The perma environmental management system is certified to DIN EN ISO 14001.
Extended equipment service life with the right lubricant
Lubricant selection is an important factor for achieving extended bearing service life. To increase the process safety of your machines and equipment you
must select the right lubricant, the right place, the right time and the right amount.
perma-tec's lubricant selection program helps you to select a lubricant that is especially suited for a specific application and for use in perma
lubrication systems.
Overview of all standard lubricants from perma
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Reducers / reducer coupling
Part number
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Reducer R1/2o x G1/4i, Brass / Fig. 1
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Reducer G1/8o x G1/4i, Brass / Fig. 2
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26.0011.501
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Reducer G1/8o x G1/4i, Stainless steel 1.4571 / Fig. 3
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26.0012.501
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Reducer G1/4o x G1/8i, Brass / Fig. 4
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26.0011.503
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Reducer R3/4o x G1/4i, Brass / Fig. 5
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26.0011.504
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Reducer R3/8o x G1/4i, Brass / Fig. 6
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26.0011.505
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Reducer M6o x G1/4i, Brass / Fig. 7
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26.0011.511
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Reducer M6o x G1/4i, Stainless steel 1.4571 / Fig. 8
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26.0012.511
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Reducer M8x1o x G1/4i, Brass / Fig. 9
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26.0011.514
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Reducer M8x1o x G1/4i, Stainless steel 1.4571 / Fig. 10
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Reducer M8o x G1/4i, Brass / Fig. 11
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26.0011.515
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Reducer M8o x G1/4i, Stainless steel 1.4571 / Fig. 12
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Reducer M10x1o x G1/4i, Brass / Fig. 13
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26.0011.518
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Reducer M10x1o x G1/4i, Stainless steel 1.4571 / Fig. 14
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26.0012.518
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Reducer M10o x G1/4i, Brass / Fig. 15
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26.0011.520
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Reducer M12o x G1/4i, Brass / Fig. 16
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26.0011.524
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Reducer M12x1o x G1/4i, Brass / Fig. 17
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26.0011.525
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Reducer M12x1.5o x G1/4i, Brass / Fig. 18
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Reducer M14x1.5o x G1/4i, Brass / Fig. 19
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Reducer M14o x G1/4i, Brass / Fig. 20
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26.0011.529
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Reducer M16o x G1/4i, Brass / Fig. 21
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26.0011.530
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Reducer M16x1,5o x G1/4i, Brass / Fig. 22
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26.0011.531
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Reducer 1/4o x G1/4i, Brass / Fig. 23
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26.0011.533
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Reducer coupling G3/8i to G1/8i
for tube oØ 8 mm, nickel plated / Fig. 24
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27.005.081
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Oil retaining
valves
Part number
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Oil retaining valve up to +60 °C (plastic valve), Brass / Pic. 1
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26.001.653
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Oil retaining valve up to +60 °C (plastic valve),
Stainless steel 1.4571 / Pic. 2
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26.0012.810
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Oil retaining valve up to +150 °C (metal valve), Brass / Pic. 3
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26.0011.811
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Accessories stainless steel
Part number
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Bracket
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26 0012 150
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Insert for Bracket
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26 0012 151
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Tube connection for perma
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26 0012 202
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Tube connection G1/4
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Angle 45° G1/4 (see pic. above right)
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26 0012 300
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Reducer G1/8
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26 0012 501
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Reducer M6
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26 0012 511
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Reducer M8x1
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Reducer M8
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26 0012 515
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Reducer M10x1
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26 0012 518
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Extension G1/4 45 mm
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26 0012 701
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Extension G1/4 75 mm
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26 0012 702
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Oil throttle (up to +60° C)
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26 0012 810
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Tube connector for perma G1/4i, Standard / Pic. 1
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26.001.202
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Tube connector for perma G1/4i, Brass / Pic. 2
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26.0011.202
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Tube connector for perma G1/4i, Stainless steel 1.4401 / Pic. 3
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26.0012.202
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Tube connector G1/4o, Standard / Pic. 4
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Tube connector G1/4o, Brass / Pic. 5
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26.0011.203
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Tube connector G1/4o, Stainless steel 1.4401 / Pic. 6
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26.0012.203
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Tube connector G1/8o, Standard / Pic. 7
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Tube (PA) up to +80 °C oØ 8 mm x iØ 6 mm (per meter) / Pic. 8
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Tube connector G1/8o straight for tubes with 6 mm outer diameter Pic. 1
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Tube connector G1/8o straight for tubes with 8 mm outer diameter Pic. 2
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27.008.0101
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Tube connector G1/8o 90° - rotary type for tubes with 6 mm outer diameter / Pic. 3
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26.003.907
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Tube connector G1/8o 90° - rotary type for tubes with 8 mm outer diameter / Pic. 4
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27.008.011
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Tube connector G1/4o straight for tubes with 6 mm outer diameter Pic. 5
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26.003.905
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Tube connector G1/4o straight for tubes with 8 mm outer diameter Pic. 6
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Tube connector G1/4i straight for tubes with 6 mm outer diameter / Pic. 7
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27.005.038
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Tube connector G1/4i straight for tubes with 8 mm outer diameter / Pic. 8
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Tube connector G1/4o 90° - rotary type for tubes with 8 mm outer diameter / Pic. 9
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27.005.012
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Tube connector G3/8o straight for tubes with 8 mm outer
diameter Pic. 10
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Tube connector M5o straight for tubes with 6 mm outer diameter / Pic. 11
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26.003.906
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Tube connector M6o straight for tubes with 6 mm outer diameter / Pic. 12
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Tube connector M6o 90° - swivel type for tubes with 6 mm outer diameter / Pic. 13
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27.005.042
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Tube connector M6x0.75o 90° - swivel type for tubes with 6 mm outer diameter / Pic. 14
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Tube connector M8x1o straight for tubes with 6 mm outer
diameter Pic. 15
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27.005.044
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Tube connector M10x1o straight for tubes with 6 mm outer diameter / Pic. 16
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27.005.037
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Tube connector M8x1o 90° - rotary type for tubes with 6 mm outer diameter / Pic. 17
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Tube connector M10x1o 90° - rotary type for tubes with 6 mm outer diameter / Pic. 18
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Y-connector for tube for tubes with 6 mm outer diameter / Pic. 19
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Y-connector for tube for tubes with 8 mm outer diameter / Pic. 20
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Extension for tube oØ 6 mm to oØ 8 mm for tubes with 6 mm outer diameter / Pic. 21
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Tube prefi ll adapter for tubes with 6 mm outer diameter / Pic. 22
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Tube prefi ll adapter for tubes with 8 mm outer diameter / Pic. 23
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Tube black (per meter), oØ 6 mm x iØ 4 mm for perma ECOSY / Pic. 24
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Tube black (per meter), oØ 8 mm x iØ 5 mm for perma PRO / Pic. 25
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Tube translucent (per meter), oØ 6 mm x iØ 4 mm for perma ECOSY
Pic. 26
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Copper pipe /
fittings
Part number
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Copper pipe oØ 8 mm x iØ 6 mm (per meter) / Pic. 27
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27.005.033
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Cutting ring coupling R1/4i for copper pipe / Pic. 28
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Cutting ring coupling R1/4o for copper pipe / Pic. 29
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Oil brush Ø20 mm G1/4i
Brush with horsehair up to 80 °C / Pic. 1
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26.001.400
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Oil brush 40 x 30 mm G1/4i thread on top
Brush with horsehair up to 80 °C / Pic. 2
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26.001.410
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Oil brush 40 x 30 mm G1/4i thread on top
High temperature brush with PPS-bristles up to 180 °C / Pic. 3
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Oil brush 40 x 30 mm G1/4i thread on top
High temperature brush with stainless steel bristles up to 350 °C / Pic. 4
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Oil brush 60 x 30 mm G1/4i thread on top
Brush with horsehair up to 80 °C / Pic. 5
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26.001.411
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Oil brush 60 x 30 mm G1/4i thread on top
High temperature brush with PPS-bristles up to 180 °C / Pic. 6
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26.001.421
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Oil brush 60 x 30 mm G1/4i thread on top
High temperature brush with stainless steel bristles up to 350 °C / Pic. 7
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26.001.431
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Oil brush 100 x 30 mm G1/4i thread on top
Brush with horsehair up to 80 °C / Pic. 8
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Oil brush 100 x 30 mm G1/4i thread on top
High temperature brush with PPS-bristles up to 180 °C / Pic. 9
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Oil brush 100 x 30 mm G1/4i thread on top
High temperature brush with stainless steel bristles up to 350 °C / Pic. 10
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Oil brush 40 x 30 mm G1/4i lateral thread
Brush with horsehair up to 80 °C / Pic. 11
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Oil brush 60 x 30 mm G1/4i lateral thread
Brush with horsehair up to 80 °C / Pic. 12
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Angle 45° G1/4o x G1/4i, Brass / Pic. 1
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Angle 45° G1/4o x G1/4i, Stainless steel 1.4401 / Pic. 2
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Angle 45° M6o x G1/4i, Brass / Pic. 3
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Angle 45° M8x1o x G1/4i, Brass / Pic. 4
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Angle 45° M10x1o x G1/4i, Brass / Pic. 5
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Angle 90° G1/4o x G1/4i, Brass / Pic. 6
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Angle 90° G1/4o x G1/4i, Stainless steel 1.4401 / Pic. 7
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Angle 90° M6o x G1/4i, Brass / Pic. 8
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Angle 90° M8x1o x G1/4i, Brass / Pic. 9
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Angle 90° M10x1o x G1/4i, Brass / Pic. 10
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Others
Rail oiler with felt / brush insert
Reduces crane downtime caused by unscheduled maintenance
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The perma CWL kit is an automatic lubrication system designed for the lubrication of wheel flanges on cranes.
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The set consists of a perma STAR VARIO with Lcunit 250cc and the CWL applicator assy.
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The lubricator perma STAR VARIO pushes lubricant through a tube into the CWL applicator assy. The spring loaded applicator applies it to the wheel flange.
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When the crane wheel turns, the special lubricant is transported from the wheel flange to the side of the sliding rail. This reduces the wear on the wheel flange and
extends the crane's operating time.
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Characteristics
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works fully automatically,
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works independent of temperature, precise discharge
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perfect fit with flexible tube
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systematic wheel flange lubrication
Applications
The system is designed for use on wheel flanges (cranes, etc.)and comes with a perma STAR VARIO LC 250 filled with a special
lubricant.
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Advantages
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Reduces unscheduled crane downtime
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Reduces maintenance costs by increasing crane service life
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Simple installation
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Comes as a complete kit: lubricator, CWL-Assy, tube and connection parts.
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Verify able references available
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Reduces rail wear
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Remote mounting makes LC-unit exchange simple
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CWL Lubrication
System
Part number
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CWL mounting set without 400 g cartrige
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CWL mounting set with 400 g cartridge
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CWL re-order
parts
Part
number
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CWL Applicator Assy
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CWL Applicator insert-replacement
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STAR VARIO Drive unit
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LC-unit L250 filled with S250
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STAR VARIO Battery pack
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Flexible lubrication for open Gears
The OGL system is a special solution for applying grease to open gears. An elastic rubber applicator (paddle) is mounted between the teeth.
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An elastic rubber applicator (paddle) is mounted between the teeth. The connected perma lubricator pushes grease into the rubber applicator.
When the wheel turns, the paddle applies grease to the flange of each tooth.
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Since the OGL only applies small grease amounts, it is both economical and environmentally friendly. The no-wear and maintenance-free OGL
system offers ideal lubrication for open gears.
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Characteristics
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works fully automatically, temperature independent, precise discharge
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flexible rubber applicator
Applications
The OGL system is a special solution for applying grease to open gears. The elastic rubber applicator (paddle) is
mounted between the teeth.
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Advantages
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The OGL works in any direction and with many module sizes
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Lubricant effects the complete contact area
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Easy installation and permanent discharges of small lubricant doses saves time and lubricant
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OGL Lubrication
System
Part
number
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OGL mounting set with 400 g cartridge
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The ideal accessory for chain lubrication.
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Oil lubrication box with oil reservoir for chain lubrication (e. g. on transport chains), where lubrication must be done from underneath.
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Lubrication
Box
Part number
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Chain lubrication box
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Rotating brush for chain lubrication box
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The ideal accessory for sliding guide lubrication
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To be used for oil lubrication of sliding guides
(e. g. on elevator guides, high lift guides).
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Rail oil with felt / brush
insert
Part number
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Rail oiler brush
gap width 8 - 16 mm
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Rail oiler brush
gap width 16 - 28 mm
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Rail oiler with felt insert
gap width 5 mm
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Rail oiler with felt insert
gap width 9 mm
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Rail oiler with felt insert
gap width 16 mm
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The smallest malfunction, even if it only affects one component of the equipment, can cause machine breakdowns resulting in high repair
costs.
Production downtimes that are caused by incorrect lubrication can be prevented with automatic perma lubrication systems. On electric motors,
pumps, blowers and in hard to reach places,
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perma lubrication systems guarantee uninterrupted, maintenance-free, long-term lubrication from 1 to 24 months. They also prevent contamination
caused by dust, moisture and others by hermetically sealing lubrication points.
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At every manufacturing stage of the vehicle, specially suited automatic lubrication systems from perma reliably supply all types of lubrication
points with the correct amount of lubricant.
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High-end solutions like perma NET ensure that each lubrication point – even in long production lines – is individually lubricated.
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Rough conditions, as in the cement, quarrying, and mining industries, require maintenance-free, precise and permanent lubrication. At the same
time it is extremely important
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that all lubrication points and seals (between shaft and bearing housing) are totally protected against environmental influences.
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Machine part
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Problem
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Extreme dust.Lubrication points are hard to access (high safety risk).Bearing lubrication only possible during machine stand-still.
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Solution
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perma CLASSIC - lubricant SF01 – discharge period 3 months
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Advantages with perma lubrication
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Lubrication takes place while the machine is running.Lubrication points are sealed and protected against contamination from dust and dirt. Reduces
the risk of accidents.
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Machine part
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Problem
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Extreme dust and noise.Bearing lubrication only possible during machine stand-still Time consuming removal of housing for lubrication.
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Solution
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perma STAR VARIO - LC-unit 250 cm³ - lubricant SF01 – discharge period 12 months
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Advantages with perma lubrication
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Lubrication takes place while the machine is running.Reduced maintenance costs.Eliminates the time consuming housing removal.
Automatic lubrication for up to 12 months.
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Safety – one of the most important factors in all areas of the chemical industry. perma automatic lubrication systems guarantee the required
safety and cleanliness.
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They prevent contamination of equipment with drops of excess lubricant and ensure uninterrupted, maintenance-free, long-term lubrication.
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High capacity, well kept motors and engines are extremely important for a smooth operation. Automatic lubrication systems from perma provide
uninterrupted, maintenance-free lubrication to pumps, motors and compressors
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for a pre-set period of 1 to 24 months. They offer safe lubrication even at hard to reach places and prevent contamination caused by dust, moisture
and others by providing a lubricant seal between harsh operating conditions and machinery components.
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Safety and economic efficiency are two of the most important aspects for power plant operators. perma automatic lubrication systems
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minimize equipment failures caused by incorrect lubrication. This increases safety and reliability of power plants and prevents power
outages.
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Machine part
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Problem
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Lubrication is not possible during normal operation because of moving machine parts.
Maintenance staff must crawl under the machine in order to manually lubricate (danger of falling rocks).
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Solution
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perma CLASSIC – lubricant SF01 – discharge period 6 months
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Advantages with perma lubrication
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Automatic lubrication for 6 months. Lubrication possible during regular operation.Drastically increases workplace safety.
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Machine part
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Problem
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Lubrication points must be lubricated regularly and in short cycles.
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Solution
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perma STAR VARIO - LC-unit 250 cm³ - lubricant SF04 -discharge period 12 months
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Advantages with perma lubrication
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Extented machine life through consistent lubrication in small doses. Maintenance work is drastically reduced.
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The perma quality management system is certified to DIN EN ISO 9001 and EN ISO/IEC
80079-34.
